Hello,
I have several Power Automate Desktop (PAD) flows for different data (Booking, Shipment, etc.). All of them follow the same pattern:
1- Launch Excel
2- Perform data transformation steps
3- Save and close Excel files
These flows ran completely fine for several months, but for the last two weeks, they consistently fail and cannot run successfully. The flows are triggered by Power Automate Cloud flows.
The error received is:
Call was rejected by callee. (Exception from HRESULT: 0x80010001 (RPC_E_CALL_REJECTED))
Failed to open Excel document … (Active workbook retrieval error)
-
Excel appears in Task Manager → Background Processes and the error persists even after running
taskkill /F /IM excel.exe. -
Restarting the machine sometimes temporarily allows flows to run, but failures are intermittent.
-
Manually opening any Excel file on this machine sometimes shows the Document Recovery pane, even for blank files.
-
No
.asdor AutoRecover files exist, and temp files were cleared.
Troubleshooting Steps Attempted (unsuccessful):
-
Ending Excel in Task Manager → temporary or no effect
-
Running
taskkill /F /IM excel.exein PAD flows before launch → flows still fail -
Rebooting / shutdown / multiple restarts → intermittent success
-
Reinstalling Microsoft Office and Power Automate Desktop → did not resolve issue
-
Renaming or relocating Excel files and updating flows → still fails
-
Checking for Excel recovery files (.asd) and Unsaved Files → none found
-
Clearing Temp folder → did not resolve issue
-
Disabling all add-ins and startup files → issue persists
-
Testing Excel in Safe Mode (
excel /safe) → still shows Document Recovery in some cases.
I have no further ideas on how to resolve this issue. Could you please assist me in identifying the root cause and providing a solution?
Thank you in advance!
BR, Samaneh

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